RAPID INJECTION MOLDING.
QUALITY PARTS IN PRODUCTION MATERIALS
Our unique Rapid Injection Molding (RIM) process utilizes cutting edge DLP printing technology in conjunction with traditional machining methods and materials. This results in quick-turn hybrid tooling and prototype parts that can be made in a variety of engineering grade resins.
Tool Design
RIM allows us to iterate, de-bug and verify design updates without compromising speed, accuracy or material choice. It’s perfect for proving out concepts and driving confidence in the functionality of a product before committing to production tooling.
Standard Injection Materials
Primary Materials:
Polypropylene
TPU
TPE
POM (Acetal)
ABS
Nylon 6
Other Materials:
Polycarbonate
PBT
Ultem
Others upon request
Benefits of RIM
High Accuracy: holds tolerances to +/-0.005”
Surface Finish: smooth finish is achievable of critical areas
Durability: tools can typically support 25-100 shots or more dependent upon geometry
Flexible Design Options: complex geometries are supported, and designs don’t need to be restricted to straight-pull molds
Competitive Costs: a highly economical option for prototyping, bridge production, or low-volume parts
Expert Support: Empire Group includes Design for Manufacturability (DFM) analysis with every rapid injection molding project